PRODUCTION MONITORING SOFTWARE
Quantum Real-time Production Monitoring System provides unparalleled visibility into manufacturing operations, helping businesses track performance, detect inefficiencies, and make data-driven decisions.
Quantum InformationBoost Productivity with
Production monitoring
Quantum is the ultimate productivity-boosting system, designed to reduce waste, maximize uptime, and enhance manufacturing efficiency. Easily installed on any machine in just a few hours, Quantum seamlessly connects your ERP/MIS system with your production equipment. It automatically retrieves job data from your MIS, guiding machine operators to meet production targets while fostering a culture of continuous improvement.
Machine monitoring hardware
Efficiency Management Units (EMUs) are an integral part of the Quantum Production Monitoring System. Easily installed on your production machines in just two hours, EMUs provide real-time machine monitoring. They log every second of machine activity and track all waste material. They also keep machine operators fully informed of production targets and real-time job progress, ensuring optimal efficiency and performance.
Production status insights
Stay informed in real time with instant insights into what’s happening on your production floor, when it’s happening, and why. Quantum’s unique Virtual Shop Floor provides seamless access to live productivity data directly from your machines, ensuring complete operational transparency. Instantly see which jobs are running smoothly, where potential issues are arising, and whether any tasks are at risk of delay. With Quantum, you gain the ability to proactively address production challenges, optimize efficiency, and ensure on-time job completion—keeping your operations running at peak performance.
Real time production dashboards
Quantum keeps your production staff fully informed of real-time and post production KPIs. Numerous dashboards provide KPI at different levels such as current job, completed jobs and overall production department. At any minute of the day you will instantly know if you are falling behind.
Production reporting
Quantum has over 130 printable production reports as standard, totally eliminating the need for machine operators to produce manual job and machine logs. Every job is constantly monitored providing invaluable insights into productivity and waste. Quantum Reports show where you are losing time and where you are losing money.
Machine tachographs
Quantum continuously tracks machine speeds and activity every second of the day, storing up to seven days of real-time production monitoring data. With the Quantum Tachograph utility, managers can visually analyze past production runs, pinpoint inefficiencies, and investigate the root causes of downtime or performance issues. This powerful tool provides actionable insights to optimize machine utilization, improve productivity, and drive continuous operational improvements.
Production KPIs
KPIs (Key Performance Indicators) are measurable values that indicate how effectively an individual, team, or organization is achieving key business objectives. They help track progress, identify areas for improvement, and guide decision-making.
Quantum Production Monitoring Software delivers real-time operational KPIs instantly, giving management instant access to critical performance insights at the click of a button – anytime, anywhere.
Overall Equipment Effectiveness
Overall Equipment Effectiveness, or OEE for short, is a widely used system of production metrics used for standardizing and measuring manufacturing productivity. It is one of the fundamental concepts in Lean Manufacturing.
Quantum is continuously monitoring all key metrics of OEE and provides both machine operators and front-line managers with OEE in real-time. Any machine equipped with an Efficiency Management Units can benefit from these invaluable insights.
Andon boards
An Andon board is a large display that features significantly in modern factories. Its purpose is to notify management, machine operators and other employees of current manufacturing KPI’s, and to keep everybody fully informed of progress against targets. KDS can build custom Andon boards to your own specification, presenting the data that you need in a way that suits you best.
Free Quantum Whitepaper
Get this free whitepaper and learn how Quanum Efficiency Management System can help you reduce manufacturing waste and achieve higher productivity with your existing machines.
Reach your full potential
Watch our Quantum video to discover the game-changing benefits you’re missing out on. Don’t get left behind—embrace the Industry 4.0 revolution and unlock the full potential of smarter, more efficient production. See how real-time monitoring, data-driven insights, and optimized workflows can drive productivity, reduce waste, and maximize profitability.
Skanem Cardiff Ltd
"If you can't see what's going wrong you can't fix it, and that's what Quantum does superbly - it shows you where you are going wrong.
From then on, to choose to ignore this information is completely negligent."
Insignia Pty Ltd
"The results were striking. Within six weeks of operation, we saw a remarkable 20% increase in productivity across the two manufacturing sites! The immediate changes we saw were around increased press speed, with operators more focused on the press running speed and job time and material targets."
Peacock Brothers
"We are seeing a lot of positive feedback from the operators now that everything is visible, and there is a conscious concern around actual job performance vs estimates. I've also seen a noticeable positive change in the working environment with a fresh competitive edge."
Finecal Group UK
"To stay competitive we have to be as efficient as we possibly can. We have been using Quantum for the past twelve months to identify weaknesses in our printing operations. Now that we have seen the results that can be achieved we are also extending it to our print finishing lines"
Chesapeake - Bristol UK
"After using Quantum for just one day we were astonished by the inaccuracy of the waste figures that we were logging on our manual job sheets. Quantum opened our eyes to our production problems and ultimately changed the way we work."
Reduce Waste
Quantum helps identify and eliminate waste in processes, i.e. materials, time and labour and helps improve overall efficiency.
Reduce Downtime
Quantum identifies reasons for downtime, enabling managers to investigate root causes and plan corrective proceedures
Improve Visibility
Real-time production status updates keeps everyon informed. Small issues can be identified quickly and addressed, before they turn into big prodlems
Employee Empowerment
Quantum helps identify and eliminate waste in processes, i.e. materials, time and labour and helps improve overall efficiency.
Improve Efficiency
Quantum helps identify and eliminate waste in processes, i.e. materials, time and labour and helps improve overall efficiency.
Increase Productivity
Quantum helps identify and eliminate waste in processes, i.e. materials, time and labour and helps improve overall efficiency.